In industrial lifting scenarios—from large factories and construction sites to logistics warehouses and assembly lines—the
Electric Hoist With Trolley revolutionizes load movement by combining vertical lifting with horizontal travel. Unlike fixed electric hoists (limited to vertical motion), this integrated solution eliminates the need for multiple devices, streamlining operations and boosting productivity. Whether you’re moving heavy machinery across a factory floor or loading cargo onto trucks, an electric hoist with trolley delivers flexibility, safety, and efficiency. This guide breaks down everything you need to know about this essential equipment, including key types, real-world applications, and how to choose the right model—with insights from trusted manufacturers like
Henan Yangyumech Co., Ltd.
An Electric Hoist With Trolley is a combined lifting system that pairs a powered electric hoist (chain or wire rope-driven) with a trolley mechanism. The hoist handles vertical lifting/lowering of loads, while the trolley enables smooth horizontal movement along a crane beam (single-girder, double-girder, or monorail). This integration turns “fixed-point lifting” into “full-range load transport,” making it ideal for scenarios where loads need to be moved across wide or tall spaces.
Every reliable electric hoist with trolley (such as those from Yangyumech, a supplier with CE, ISO, and CNAS certifications) includes these critical parts:
- Electric Hoist Unit: Either a chain hoist (for light-to-medium loads, 0.5T-10T) or wire rope hoist (for heavy loads, 5T-50T), equipped with a high-efficiency motor (IE3 for EU-compliant models) and dual brake system.
- Trolley Mechanism: Manual (hand-pushed) or electric (motor-driven), with anti-wear wheels (made of steel or nylon) that fit standard crane beams (I-beam, H-beam, or KBK tracks).
- Control System: Integrated pendant controls (for both hoist and trolley) or wireless remotes, allowing operators to manage vertical and horizontal movement simultaneously.
- Safety Features: Overload protection (prevents hoist damage), limit switches (stops trolley at beam ends), and emergency stop buttons (instant power cut for critical situations).
- Mounting Accessories: Adjustable clamps or brackets to secure the trolley to the crane beam, ensuring stability during movement.
Compared to standalone electric hoists or manual trolley systems, an integrated electric hoist with trolley offers unmatched advantages for industrial operations:
By combining lifting and travel functions, this system eliminates the need to manually reposition hoists or use separate transport equipment. For example, in a warehouse, a single operator can lift a pallet from the ground, move it horizontally to a shelf, and lower it into place—all in one seamless process.
Manual trolley systems require multiple workers to push heavy loads along beams; electric trolleys handle horizontal movement with minimal effort. This cuts task time by 30-50% and reduces labor needs—critical for 24/7 production lines or understaffed facilities.
Electric trolleys offer variable speed control (0.5-10 m/min) for horizontal movement, while the hoist provides precise lifting speeds. This is essential for tasks like assembling machinery, installing equipment, or loading fragile goods—where even minor misalignment could cause damage.
Top-tier models (like Yangyumech’s) meet global safety standards:
- Overload Protection: Shuts down the hoist if loads exceed rated capacity (prevents chain/rope snapping).
- End-Stop Limit Switches: Prevents the trolley from sliding off the crane beam.
- CE/ISO/CNAS Certification: Ensures legal use in markets like the EU, North America, and Asia—avoiding fines or safety violations.
From heavy manufacturing to logistics, electric hoists with trolleys adapt to diverse needs: they work with chain/wire rope hoists, fit different beam types, and handle loads from 0.5T to 50T—making them a “one-size-fits-most” solution.
Electric hoists with trolleys are categorized by trolley type (manual/electric), hoist type (chain/wire rope), and compliance standards. Below are the most widely used types—including industry-leading models from Yangyumech, tailored to specific operational needs.
The most cost-effective option, Manual Trolley Electric Chain Hoists pair a light-duty chain hoist with a hand-pushed trolley. Key features:
- Trolley Operation: Requires manual force to push/pull along the beam (best for loads ≤5T and short travel distances, 3m-10m).
- Hoist Specs: 0.5T-5T capacity, 3m-12m lifting height, single or double speed (1-6 m/min).
- Pros: Low upfront cost, simple maintenance, no extra power needed for the trolley.
- Best for: Small workshops, retail warehouses, and assembly lines with light loads (e.g., lifting tools, small machinery parts, or inventory pallets).
For medium-duty tasks, Electric Trolley Electric Chain Hoists use a motor-driven trolley for horizontal movement. Key specs:
- Trolley Operation: Electric motor powers travel (speed: 2-8 m/min), with remote/pendant control—no manual effort required.
- Hoist Specs: 1T-10T capacity, 5m-15m lifting height, EU-standard models use IE3 motors (energy-efficient).
- Pros: Handles heavier loads than manual trolleys, 适合 long travel distances (10m-30m).
- Best for: Medium-sized factories (automotive, electronics), logistics centers, and food processing plants (e.g., moving production parts or packaged goods).
For heavy-duty applications, Electric Trolley Wire Rope Hoists combine a wire rope hoist (for ultra-heavy loads) with a robust electric trolley. Key features:
- Trolley Operation: High-torque motor for travel (speed: 1-5 m/min), reinforced wheels for heavy loads, compatible with double-girder cranes.
- Hoist Specs: 5T-50T capacity, 8m-30m lifting height, IP65 ingress protection (dust/water-resistant for outdoor use).
- Pros: Lifts massive loads, durable for harsh environments (construction sites, ports).
- Best for: Heavy industries (steel, mining), ports (cargo loading), and construction projects (e.g., lifting steel beams, concrete blocks, or wind turbine components).
For businesses operating in the EU or prioritizing top-tier safety/efficiency, EU-Standard Electric Hoists With Trolleys (offered by Yangyumech) are mandatory. Key benefits:
- Compliance: Meets EN 13157 (hoist safety), EN 60034 (motor efficiency), and EN 12077-1 (chain standards)—uses IE3/IE4 motors to cut energy costs by 20-30%.
- Safety Enhancements: Thermal motor protection, anti-drop brakes, and noise reduction (≤75 dB) for factory compliance.
- Modular Design: Easy to disassemble for maintenance, reducing downtime for 24/7 operations.
- Best for: EU-based factories, pharmaceutical plants (cleanroom-compatible variants), and businesses exporting to European markets (CE marking required).
For flexible, modular layouts (e.g., small workshops or dynamic production lines), KBK Track Electric Hoists With Trolleys use lightweight KBK aluminum tracks. Key features:
- Track Compatibility: Trolley fits KBK standard tracks (easy to install/modify without heavy construction).
- Hoist Specs: 0.5T-3T capacity, 3m-8m lifting height, compact design for tight spaces.
- Pros: Customizable track layouts, ideal for changing production needs.
- Best for: Small-to-medium factories (electronics, furniture), workshops, and laboratories (e.g., moving delicate equipment or test samples).
Choosing the wrong electric hoist with trolley can lead to safety risks, operational delays, and unnecessary costs. Follow this guide to match the system to your needs:
- Rated Load Capacity: Choose a system with a capacity 10-20% higher than your heaviest load (e.g., if your max load is 8T, select a 10T hoist) to avoid overloading.
- Lifting Height: Measure the vertical distance from the hoist’s mounting point to the lowest load position (e.g., 5m for warehouses, 20m for construction sites).
- Horizontal Travel Distance: Determine how far the trolley needs to move (e.g., 10m for small factories, 30m for ports) to select the right trolley type (manual/electric).
- Single-Girder Cranes: Use manual or electric trolley chain hoists (0.5T-10T) or light-duty wire rope hoists (5T-10T).
- Double-Girder Cranes: Opt for heavy-duty electric trolley wire rope hoists (10T-50T) for ultra-heavy loads.
- KBK Tracks: Choose KBK-compatible electric hoists with trolleys (0.5T-3T) for modular layouts.
- Indoor/clean Environments: Electric trolley chain hoists (EU-standard models for hygiene compliance, e.g., food/pharmaceutical plants).
- Outdoor/Harsh Environments: Electric trolley wire rope hoists with IP65 protection (resists rain, dust, and temperature extremes: -20°C to 60°C).
- EU/Export Markets: Prioritize EU-standard models with CE certification to meet legal requirements.
- Control Type: Wireless remotes for large spaces or hazardous areas (e.g., construction sites); pendant controls for fixed workstations (e.g., assembly lines).
- Safety Features: Ensure the system has overload protection, end-stop limit switches, and emergency stop—non-negotiable for industrial use.
Choose suppliers like Henan Yangyumech Co., Ltd. that offer:
- Proven Certifications: CE, ISO 9001, and CNAS to guarantee quality and compliance.
- Diverse Models: Manual/electric trolleys, chain/wire rope hoists, and EU-standard options to cover all needs.
- After-Sales Support: Maintenance services, genuine spare parts (trolley wheels, hoist chains), and technical training for operators.
To extend the system’s lifespan (10-15 years for high-quality models like Yangyumech’s) and ensure safety, follow these best practices:
- Daily Checks: Examine the hoist chain/rope for wear/corrosion; test the trolley wheels for damage; verify safety features (overload protection, emergency stop) work.
- Monthly Checks: Lubricate trolley wheels and hoist gears (use manufacturer-recommended grease); inspect electrical connections (wires, plugs) for damage; tighten loose bolts.
- Annual Servicing: Hire certified technicians (e.g., Yangyumech’s team) to disassemble the trolley and hoist, replace worn parts (brake pads, trolley motors), and calibrate safety controls.
- Manual Trolleys: Clean wheels weekly to remove debris; lubricate axles every month to prevent sticking.
- Electric Trolleys: Check the trolley motor for overheating (max temperature: 80°C); replace worn brushes every 6 months; keep the motor housing clean to avoid dust buildup.
- Chain Hoists: Lubricate chains every 10-20 operating hours; clean chains with a mild detergent (for cleanroom models) to prevent contamination.
- Wire Rope Hoists: Inspect ropes for fraying (replace if >10% broken strands per EN 13157); lubricate ropes with anti-rust oil to resist corrosion.
Never use non-compliant parts (e.g., generic trolley wheels, cheap chains)—they void certifications, reduce performance, and risk accidents. Use Yangyumech’s genuine parts: high-strength trolley wheels, IE3 motors, and EN-compliant chains/ropes.
Ensure staff are trained to:
- Operate both hoist and trolley safely (avoid sudden starts/stops, don’t stand under loads).
- Recognize warning signs (unusual noises from the trolley motor, slack in the chain/rope) and report issues promptly.
- Follow maintenance schedules (critical for compliance with ISO 9001 and EN standards).
A: Yes—if the hoist is compatible with trolley mounting (check the manufacturer’s specs). Yangyumech offers universal trolleys that fit most standard electric hoists (chain or wire rope).
A: Prices vary by type: Manual trolley chain hoists ($800-$3,000); electric trolley chain hoists ($3,000-$8,000); electric trolley wire rope hoists ($8,000-$50,000); EU-standard models ($5,000-$15,000). Contact Yangyumech for customized quotes.
A: Yes—choose a wire rope model with IP65 protection (e.g., Yangyumech’s heavy-duty electric trolley wire rope hoist) to resist rain, dust, and extreme temperatures.
A: Manual trolleys require hand-pushing (best for light loads/short distances); electric trolleys use a motor (best for heavy loads/long distances, no manual effort needed).
A: Yes—CE marking is mandatory. Yangyumech’s EU-standard models meet EN 13157, EN 60034, and EN 12077-1, ensuring legal compliance.
The Electric Hoist With Trolley is a game-changing solution for industrial load movement, combining vertical lifting and horizontal travel to boost efficiency, safety, and flexibility. Whether you need a manual trolley chain hoist for your workshop, an electric trolley wire rope hoist for heavy construction, or an EU-standard model for European markets, prioritize certified suppliers like Henan Yangyumech Co., Ltd. Their CE, ISO, and CNAS-marked systems guarantee compliance, durability, and long-term value.
For personalized recommendations (e.g., matching the system to your load capacity, beam type, or environment) or to request a quote, contact Yangyumech’s team today—they’ll help you find the perfect electric hoist with trolley for your needs.
